SmartScope ZIP 400/600 High Speed Multi-Sensor Measurement System
SmartScope® ZIP systems are high speed, multi-sensor measuring machines with the functionality to combine Video, Touch, Laser, White Light and Feather probes. ZIP machines are ideal for applications where the need for flexibility is paramount and inspection has to be rapid.
Measurements can be made both manually and in fully automatic modes. Operation is sequenced via MeasureMind 3D™ which is intuitive, fully featured three dimensional multi-sensor metrology software.
Sophisticated, patented, illuminations sources such as the white light LED SmartRing™ is capable of pinpointing light from a multitude of different angles to ensure clarity of image, critical for repeatable and reproducible measurement.
Machine FeaturesManual and fully automatic operation High speed operation DC servo motors Automatic edge detection Superior AccuCentric™ 12:1 zoom optics Digital colour camera Patented LED SmartRing™ illumination Sub-stage, Coaxial through the lens and Fibre optic ring illumination Fully featured, programmable MeasureMind 3D™ three dimensional multi-sensor metrology software Auto-focus facilitating accurate Z measurement Image collection and storage Optional Multi-Sensor capability including Laser, Touch, Rainbow (White Light) and Feather probing Optional 4th axis rotary indexer Optional software:- MeasureFit® Plus - Part to CAD analysis SmartReport® Plus - Custom Report Generator MeasureMenu™ - Single Touch Operator Front End SmartCAD® - Off-Line Programming from CAD Scan-X® - Surface scanning an analysis
SmartScope ZIP Functionality During measurement, operators simply select the items to be measured, optimise the video and the SmartScope® will automatically detect the feature’s size, position and form. Tolerance information can be added and used in conjunction with the measured data to produce an inspection report which can be printed or stored in digital format. In addition the collected data can be used for Statistical Process Control (SPC)
SmartScope® ZIP systems are also equipped with sophisticated AccuCentric™ auto-calibrating zoom optics. This patented technology allows measurements to be taken throughout the zoom range without any degradation in accuracy and is ideal for making highly accurate, non-contact, Z measurements.
Inspection sequences are recorded ‘on the fly’ to create fully automatic routines that control inspection steps, magnification and lighting to ensure that subsequent components are measured accurately, repeatably and without subjectivity.
Component images can easily be collected and stored at varying degrees of magnification and in a variety of formats for visual defect analysis.
Optional probes can be added to the ZIP to provide fully integrated multi-sensor capability. Each sensor can be called as required and used in the same inspection routine without the need for manual intervention. This functionality delivers an amazing amount of flexibility, ensuring most inspection tasks can be easily performed in just one setup. Product SpecificationMeasuring Range 400 (X,Y,Z)
| 450 x 450 x 200mm | | Measuring Range 600 (X,Y,Z) | 610 x 450 x 200mm | | Measuring Unit Dimensions (DWH) | 132 x 102 x 170 cm, 1300Kg | | Controller Dimensions (DWH) | 52 x 45 x 19 cm, 14Kg | | Scale Resolution | 0.25µm | | Motor Drives | DC servo motors with joystick control (X, Y, Z, Zoom) | | Worktable | Anodized with fixture holes, stage glass and 30 Kg load capacity | | | | Zoom Lens | 7:1, AccuCentric® auto-calibrating | | Lens Attachment | 2.0x | | Lens Attachment Options | 0.5x, 0.75x, 1.5x, 2.5x, 5.0x, 10.0x | | Illumination | Substage backlight (collimated), coaxial surface, programmable 8 sector/ 6 ring VectorLight™ LED, fibre optic ring | | Camera | 1/2” Format high resolution colour CCD with 768 x 494 pixel array | | Image Processing | 256 level greyscale processing with 10:1 sub-pixel resolution | | Multi-sensor Options | Touch Probe and Tip-change rack | | | | Power Requirements | 100-240 vac ± 5%, 50/60 Hz, 700 W | | Rated Environment | 18-23°C ± 2°C/hr, 30-80% humidity (non-condensing), vibration <0.002g below 15Hz | | Operating Environment, safe operation | 5-40°C | | Operating Environment to meet specification | 20°C ± 2°C | | | | Metrology Software | MeasureMind® 3D Multi-sensor | | Controller (Minimum Specification) | Pentium Class Processor @ 2.6 GHz, 512 MB RAM, 40 GB Hard Drive, 1.44 MB Floppy, parallel, serial and USB 2.0 ports on board 10/100 LAN CD-ROM Drive | | Operating System | Microsoft® Windows™ XP | | Software Options | MeasureFit® Plus, SmartReport® Plus, MeasureMenu™ | | | | XY Area Accuracy 400 | E2=(2.8 + 8L/1000)µm* | | XY Area Accuracy 600 | E2=(3.8 + 8L/1000)µm* | | Z Linear | Accuracy E1=(4.0 + 8L/1000)µm* | | Z Linear Accuracy | E1=(3.0 + 8L/1000)µm* (with optional touch probe fitted) | | | | Warranty | One Year | | Accessories | Fixture Kit, Calibration Artefacts, Rotary indexers | | | | | *Where L=measuring length in mm. Applies to thermally stable systems in rated environment, maximum zoom lens setting, 2.0x lens attachment and evenly distributed 5Kg load. Depending on load distribution, accuracy at maximum rated load may be less than standard accuracy. XY axis artefact: QVI 25 intersection grid reticle at standard measuring plane. Z axis artefact: QVI Step Gauge. |
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