Fusion

The Fusion is OGP’s most advanced, versatile and capable multi-sensor metrology system ever when it comes to the accurate, non-contact measurement of even the most complex parts.

It combines a large field-of-view optical system with available touch probe, laser and micro sensors to form a uniquely productive quality control solution.

An exclusive feature extraction capability can instantly process and identify all features and dimensions within the scene, with no need for a pre-programmed measurement routine.

Automatic identification allows any previously programmed part – or multiple parts – to be placed anywhere on the stage, even without fixturing, for Fusion to identify and inspect.

Model Series

OGP’s Fusion 400 multi-sensor metrology system features an innovative large-field-of-view (LFOV) with optimal power, speed and versatility in carrying out automatic component measurement directly on the shop floor.

Offering a generous 350x250x250mm measurement stage, at the heart of the Fusion 400’s capability is its LFOV optical system. With two selectable optical configurations including a 100mm diagonal field-of-view Low Magnification with long depth of focus, as well as a 20mm diagonal field-of-view High Magnification with autofocus.

With Fusion Low Magnification, it’s easier to fit a number of parts into a single field-of-view. Feature Extraction analyses any part and displays basic part geometry without the need for a programmed measurement routine. With AutoID, a previously programmed part, or multiple parts, may be placed anywhere on the stage, even without fixturing – the Fusion 400 will accurately identify the parts and their orientation, through automated measurement. The High Magnification optical path allows up-close measurement of small features, with the added efficiency of autofocus.

The Fusion 400’s full multi-sensor capability, has the capacity to combine touch trigger probe, SP25 continuous contact scanning probe, and patented on-axis Telestar Plus Interferometric TTL Laser. Also in order to measure fragile, deformable and extremely small part features, the Fusion machine accommodates microprobe sensors such as Feather Probe and Rainbow Probe, while selected sensor deployment rotation enables full stage travel accessibility for complete measurement capability.

Equipped with QVI’s premium CAD-based 3D metrology software, ZONE3, the Fusion 400 features a clear, simple user interface, and its kinematic model simulates the machine, part, fixtures, and measuring sensor, updated in real time. With built-in productivity maximising tools, GD&T functionality, and visual validation of measurement intent, the Fusion 400 offers speed and power like no other within your measurement processes. ZONE3 supports the simultaneous use of multiple sensors, making appropriate tools available for complex measurement tasks.

All Fusion models are equipped with ZONE3 premium CAD-based 3D metrology software, which features a clear, simple user interface alongside a kinematic model that simulates the machine, part, fixtures and measuring sensor, updated in real time.

Productivity maximising tools, integrated GD&T functionality and visual validation of measurement intent offer speed and power to the measurement process.

Features include:

  • Dual optical paths for instant switching between large field and high zoom imaging
  • Available touch trigger probe, SP25 continuous contact scanning probe and patented on-axis TeleStar Plus interferometric through-the-lens laser
  • Available micro-probes to measure fragile, deformable or extremely small part features
  • Select sensors may be mounted to the patented RDS rotational deployment mechanism, which places sensors precisely on the optical centerline so that full stage travel is accessible for measurement
  • Optional fourth and fifth axis rotary indexers provide high-speed part indexing for complete measurement automation

Model Series

Fusion Product Specifications

All Fusion models are equipped with ZONE3 premium CAD-based 3D metrology software, which features a clear, simple user interface alongside a kinematic model that simulates the machine, part, fixtures and measuring sensor, updated in real time.

Productivity maximising tools, integrated GD&T functionality and visual validation of measurement intent offer speed and power to the measurement process.

Features include:

  • Dual optical paths for instant switching between large field and high zoom imaging
  • Available touch trigger probe, SP25 continuous contact scanning probe and patented on-axis TeleStar Plus interferometric through-the-lens laser
  • Available micro-probes to measure fragile, deformable or extremely small part features
  • Select sensors may be mounted to the patented RDS rotational deployment mechanism, which places sensors precisely on the optical centerline so that full stage travel is accessible for measurement
  • Optional fourth and fifth axis rotary indexers provide high-speed part indexing for complete measurement automation

Model Series

All Fusion models are equipped with ZONE3 premium CAD-based 3D metrology software, which features a clear, simple user interface alongside a kinematic model that simulates the machine, part, fixtures and measuring sensor, updated in real time.

Productivity maximising tools, integrated GD&T functionality and visual validation of measurement intent offer speed and power to the measurement process.

Features include:

  • Dual optical paths for instant switching between large field and high zoom imaging
  • Available touch trigger probe, SP25 continuous contact scanning probe and patented on-axis TeleStar Plus interferometric through-the-lens laser
  • Available micro-probes to measure fragile, deformable or extremely small part features
  • Select sensors may be mounted to the patented RDS rotational deployment mechanism, which places sensors precisely on the optical centerline so that full stage travel is accessible for measurement
  • Optional fourth and fifth axis rotary indexers provide high-speed part indexing for complete measurement automation

Model Series

ModelMeasuring range (XYZ travel)XYZ scale resolutionXY area accuracyZ linear accuracySize and weight
Fusion 350350 x 350 x 150mm0.5µmE2 = (5.0 + 8L/1000) µm E1 = (5.0 + 6L/1000) µm115 x 153 x 196cm / 1,000kg
Fusion 400350 x 250 x 250mm0.1µm (0.05µm optional)E2 = (1.0 + 4L/1000) µm2,3,4E1 = (2.5 + 4L/1000) µm4128 x 144 x 244cm / 2,100kg

All Fusion models are equipped with ZONE3 premium CAD-based 3D metrology software, which features a clear, simple user interface alongside a kinematic model that simulates the machine, part, fixtures and measuring sensor, updated in real time.

Productivity maximising tools, integrated GD&T functionality and visual validation of measurement intent offer speed and power to the measurement process.

Features include:

  • Dual optical paths for instant switching between large field and high zoom imaging
  • Available touch trigger probe, SP25 continuous contact scanning probe and patented on-axis TeleStar Plus interferometric through-the-lens laser
  • Available micro-probes to measure fragile, deformable or extremely small part features
  • Select sensors may be mounted to the patented RDS rotational deployment mechanism, which places sensors precisely on the optical centerline so that full stage travel is accessible for measurement
  • Optional fourth and fifth axis rotary indexers provide high-speed part indexing for complete measurement automation

Model Series

Download the Brochure

All Fusion models are equipped with ZONE3 premium CAD-based 3D metrology software, which features a clear, simple user interface alongside a kinematic model that simulates the machine, part, fixtures and measuring sensor, updated in real time.

Productivity maximising tools, integrated GD&T functionality and visual validation of measurement intent offer speed and power to the measurement process.

Features include:

  • Dual optical paths for instant switching between large field and high zoom imaging
  • Available touch trigger probe, SP25 continuous contact scanning probe and patented on-axis TeleStar Plus interferometric through-the-lens laser
  • Available micro-probes to measure fragile, deformable or extremely small part features
  • Select sensors may be mounted to the patented RDS rotational deployment mechanism, which places sensors precisely on the optical centerline so that full stage travel is accessible for measurement
  • Optional fourth and fifth axis rotary indexers provide high-speed part indexing for complete measurement automation

Model Series

Register Interest

All Fusion models are equipped with ZONE3 premium CAD-based 3D metrology software, which features a clear, simple user interface alongside a kinematic model that simulates the machine, part, fixtures and measuring sensor, updated in real time.

Productivity maximising tools, integrated GD&T functionality and visual validation of measurement intent offer speed and power to the measurement process.

Features include:

  • Dual optical paths for instant switching between large field and high zoom imaging
  • Available touch trigger probe, SP25 continuous contact scanning probe and patented on-axis TeleStar Plus interferometric through-the-lens laser
  • Available micro-probes to measure fragile, deformable or extremely small part features
  • Select sensors may be mounted to the patented RDS rotational deployment mechanism, which places sensors precisely on the optical centerline so that full stage travel is accessible for measurement
  • Optional fourth and fifth axis rotary indexers provide high-speed part indexing for complete measurement automation

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